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Precise Temperature Controlled Type Heating And Cooling Circulator

Precise temperature control is a crucial requirement in various industries, research, and laboratory settings. When it comes to maintaining and regulating temperatures with utmost precision, a temperature-controlled type heating and cooling circulator plays a vital role.

    How does a Temperature Controlled Type Heating and Cooling Circulator Work?


    The working principle of a temperature-controlled circulator involves a combination of heating and cooling mechanisms, along with a circulation system. The circulator consists of a control panel, a temperature sensor, a pump, and a heating or cooling element. The temperature sensor constantly monitors the temperature, while the control panel adjusts the heating or cooling element accordingly to maintain the desired temperature.

    The circulation system comprises tubes or channels that allow the controlled fluid, typically a coolant or heating medium, to flow through the system. The pump ensures the circulation of the fluid, thereby distributing the desired temperature throughout the application or the desired environment.

    This precise temperature control system ensures a stable and uniform temperature, allowing for optimal performance and accuracy in various scientific experiments, manufacturing processes, and other applications.

    Quick Details

    This machine is applicable to jacketed glass reactor for low temperature and cooling reaction. The whole cycling course is sealed, expansion tank and liquid cycling is adiabatic, they are only mechanism connection. No matter the temperature is high or low, the machine can be converted directly to refrigeration and cooling mode if it is under the high temperature condition.

    The liquid circulation is sealed, no vapor absorbed under low temperature and no oil mist produced under high temp. Heat conducting oil resulted in wide range temp. No mechanical and electronic valves are used in the circulation system.


    Voltage 2KW-20KW
    Control Precision ±0.5
    Automatic Grade Automatic

    Product Attribute

    Product Modle JLR-05 JLR-10 JLR-20/30 JLR-50 JLR-100 JLR-150
    Temperature Range(℃) -25℃~200℃ -25℃~200℃ -25℃~200℃ -25℃~200℃ -25℃~200℃ -25℃~200℃
    Control Precision(℃) ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5
    Volume within Controlled Temperature(L) 5.5 5.5 6 8 8 10
    Cooling Capacity 1500~5200 2600~8100 11kw~4.3kw 15kw~5.8kw 18kw~7.5kw 21kw~7.5kw
    Pump Flow(L/min) 42 42 42 42 42 42
    Lift(m) 28 28 28 28 28 28
    Supporting Volume(L) 5 10 20/30 50 100 150
    Dimension(mm) 600x700x970 620x720x1000 650x750x1070 650x750x1360 650x750x1360 650x750x1360

    Product features

    1: Wide working temp range, with heating and cooling function, the max temp range is -25C -200C
    2: Controller with 2 LED displays can show temp seting value, actual value and over temperature alarm value; efficient and fast, simple filling.
    3: Ensure temp can be quickly dropped under high temp conditions, temp can be continuously controlled between -25C -200C without the changing of media.
    4: Circulation pipelines are treated in seal without oil water and water absorption. Ensured the safety of testing and lift of conducting liquid.
    5: Cooling Copeland compressor and circulation pump has stable performance and reliable quality
    6: Self diagnostic system; refrigerator overload protection; With many kinds of safety protection functions such as high pressure switch, overload relay, heating protection device etc.
    7: High delivery lit design can help transfer heat conducting medium in long distance.
    8: Explosion proof type, meter type and precisely temperature control type are optional.

    Applications of Temperature Controlled Type Heating and Cooling Circulators

    Temperature-controlled circulators find a wide range of applications across industries. In scientific research and laboratories, these circulators are used in experiments requiring specific temperature conditions. They are also utilized in healthcare facilities, pharmaceutical and chemical industries for sample storage, synthesis, and analysis, as well as in testing and quality control processes.

    In manufacturing and engineering processes, temperature-controlled circulators are essential for regulating temperature during various stages of production, optimizing efficiency, and ensuring consistent and reliable results.

    Choosing the Right Temperature Controlled Type Heating and Cooling Circulator

    When selecting a temperature-controlled circulator for a specific application, several factors should be considered.

    1. Temperature Range and Control Accuracy: Check the circulator's temperature range to ensure it covers the required specifications. Additionally, choose a circulator with high control accuracy to maintain precise temperature conditions.

    2. Pump Capacity and Circulation Rate: Consider the pumping capacity and circulation rate of the circulator to ensure it can efficiently distribute the temperature-controlled fluid throughout the system.

    3. Safety Features and Compatibility with the Application: Look for safety features such as alarm systems, over-temperature protection, and compatibility with the fluids or chemicals used in the application.

    Maintenance and Care for Temperature Controlled Type Heating and Cooling Circulators

    To ensure the longevity and optimal performance of temperature-controlled circulators, proper maintenance and care are essential. Here are some tips to keep in mind:

    1. Regular Cleaning and Disinfection: Clean the circulator regularly, following manufacturer guidelines, and use suitable disinfectants to prevent contamination and buildup.

    2. Checking for Wear and Tear: Inspect the circulator for any signs of wear and tear, such as damaged cables, loose connections, or deteriorating components. Replace or repair any faulty parts promptly.

    3. Proper Storage and Handling: When not in use, store the circulator in a clean and dry environment, protecting it from dust and moisture. Follow the manufacturer's instructions for handling and transportation.

    4. Routine Calibration and Maintenance: Periodically calibrate the temperature sensor and verify the accuracy of the circulator's temperature control. Follow the manufacturer's maintenance schedule for routine checks and servicing.

    Troubleshooting Common Issues with Temperature Controlled Type Heating and Cooling Circulators

    Despite their reliability, temperature-controlled circulators may encounter occasional issues. Here are some common problems and their possible solutions:

    1. Insufficient Cooling or Heating: Check if the cooling or heating element is functioning correctly and ensure proper fluid circulation. Clean the filter to eliminate any blockages that may impede the cooling or heating process.

    2. Temperature Fluctuation: Inspect the temperature sensor for any damage or misalignment. Calibrate the sensor if necessary, and ensure the circulator is located away from external heat sources or drafts.

    3. Pump or Circulation Problems: Check the pump's speed and observe the flow rate. Clean the pump thoroughly and inspect for any clogs or air bubbles that could hinder circulation.

    4. Error Messages and Alarms: Consult the user manual or contact the manufacturer's support for guidance on error messages or alarms. Follow their instructions to troubleshoot the issue effectively.

    Tips for Optimal Performance of Temperature Controlled Type Heating and Cooling Circulators

    To ensure the best performance and accurate temperature control with the circulator, the following tips can be helpful:

    1. Correct Placement and Positioning: Position the circulator in a suitable location, away from direct sunlight, excessive vibration, or electromagnetic interference that may affect its performance.

    2. Adequate Insulation and Sealing: Insulate the system properly to minimize heat loss or gain. Ensure all connections, tubes, and fittings are tightly sealed to prevent leaks and maintain the desired temperature.

    3. Monitoring and Data Logging: Utilize data logging capabilities and monitoring tools to track temperature changes, detect anomalies, and ensure stable and controlled conditions throughout the application.

    4. Using the Right Accessories and Consumables: Select compatible accessories, such as insulating covers or specialized racks, to enhance the circulator's performance and accommodate specific application requirements.

    Safety Considerations when using Temperature Controlled Type Heating and Cooling Circulators

    While operating temperature-controlled circulators, it is crucial to follow proper safety measures:

    1. Electrical Safety Precautions: Ensure the circulator is connected to a properly grounded electrical outlet and use appropriate voltage protection mechanisms. Avoid exposing the circulator to water or other conductive substances.

    2. Avoiding Contact with Hot or Cold Surfaces: Handle the circulator with caution, as certain parts can become extremely hot or cold during operation. Use protective equipment like gloves or heat-resistant mitts.

    3. Proper Use of Chemicals and Fluids: Follow all safety guidelines when working with hazardous or volatile chemicals. Be aware of the risks associated with specific fluids and use appropriate protective measures.

    4. Emergency Response Procedures: Familiarize yourself with emergency procedures, including shutting off the power and evacuating the area if necessary. Keep emergency contact numbers readily accessible.

    Precise temperature-controlled type heating and cooling circulators are essential tools in various industries, research, and laboratory settings. They enable scientists, researchers, and engineers to maintain precise temperature conditions, ensuring accuracy, efficiency, and reliability in their respective applications. By considering the working principle, applications, maintenance tips, troubleshooting, and safety measures discussed in this article, users can optimize the performance and longevity of their temperature-controlled circulators while meeting the demands of their specific temperature-related requirements.

    FAQs

    1. What is the temperature range of a typical temperature-controlled circulator?
    Temperature-controlled circulators generally offer a wide temperature range, often spanning from sub-ambient temperatures to elevated temperatures such as 200°C or higher.

    2. Can a single circulator be used for both heating and cooling purposes?
    Yes, many temperature-controlled circulators have the versatility to perform both heating and cooling functions. This flexibility allows users to achieve a wide range of temperature conditions using a single circulator.

    3. How often should a temperature-controlled circulator be calibrated?
    It is recommended to calibrate a temperature-controlled circulator at regular intervals, typically every six months or as specified by the manufacturer. However, the calibration frequency may vary depending on the specific circulator and its usage.

    4. What safety measures should be followed while operating a circulator?
    Key safety measures include proper electrical grounding, using protective equipment when handling hot or cold surfaces, following guidelines for hazardous chemicals, and being acquainted with emergency response procedures.

    5. Are temperature-controlled circulators suitable for outdoor use?
    Temperature-controlled circulators are primarily designed for indoor use due to their sensitivity to ambient conditions. They may not withstand extreme weather or environmental factors, so it is preferable to use them in controlled indoor environments.

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