Leave Your Message

80L-100L Jacketed Chemical Glass Reactor

A Jacketed Chemical Glass Reactor is a specialized vessel used in laboratories for conducting chemical reactions under optimal conditions. It consists of an inner glass vessel (the reactor) surrounded by an outer jacket, which allows temperature control and insulation. The jacket is filled with a heating or cooling medium to maintain the desired reaction temperature.

    Operating Principle

    Thermal control and process monitoring

    A double-layered glass vessel offers a controlled environment for various chemical reactions. The jacket surrounding the reaction chamber allows circulation of heating or cooling fluid, ensuring precise temperature management. Simultaneously, built-in sensors monitor and regulate the reaction, enhancing safety and product consistency.

    Temperature Control Mechanisms 

    Inbuilt thermostatic controls accurately manage the reactor's temperature, critical for the success of numerous chemical processes. This controlled thermal environment results in safer and more efficient reactions.


    What is a jacketed chemical glass reactor?

    Chemical processes often necessitate precise temperature control and monitoring. A jacketed chemical glass reactor, a vital tool in research and industry, facilitates these requirements. 

    Quick Details

    Capacity 80L-100L
    Automatic Grade Automatic
    Type Reaction Kettle
    Core Components: Engine, Motor
    Glass Material: High Borosilicate Glass 3.3
    Working Temperatur: -350
    Heating Method: Thermal Oil Heating
    After Warranty Service: Online support

    PRODUCT ATTRIBUTE

    Product Modle FPGR-80 FPGR-100
    Volume(L) 80 100
    Neck No.on Cover 6 6
    External Diameter of Inner Vessel(mm) 410 460
    External Diameter of Outer Vessel(mm) 460 500
    Cover Diameter(mm) 340 340
    Vessel Height(mm) 950 950
    Motor Power(w) 370 370
    Vacuum Degree(Mpa) 0.098 0.098
    Rotation Speed(rpm) 50-600 50-600
    Torque(Nm) 5.89 5.89
    Power(V) 220 220
    Diamension(mm) 1000*700*2500 1000*700*2700

    COMPONENTS

    Glassware, heating and cooling systems

    The primary components of the jacketed chemical glass reactor include a glass vessel, thermal fluid circulation, a heating system, and temperature sensors. The glassware ensures chemical inertness and visibility, crucial for observing the ongoing reaction. The heating and cooling systems maintain the desired reaction conditions, vital for successful process outcomes.

    Vessel Design

    The double-layered glass structure, along with the jacket, enables optimal thermal control while offering clarity for observation and analysis. This design is pivotal in maintaining the integrity of the chemical process.

    APPLICATIONS

    Chemical synthesis and process optimization

    These reactors are instrumental in a wide array of applications, including pharmaceutical manufacturing, chemical synthesis, and process optimization. Their ability to control and monitor chemical reactions is invaluable in research and production settings.

    Process Optimization

    By offering precise control over reaction conditions, these reactors enhance the efficiency and yield of chemical processes, contributing significantly to product quality and consistency.

    ADVANTAGES

    Precise control and scalability

    The jacketed chemical glass reactor allows precise control over reaction parameters, including temperature, pressure, and stirring speed. Additionally, their scalability makes them suitable for both small-scale research and large-scale industrial production.

    Scalability 

    The reactors' ability to accommodate varying batch sizes enables seamless scalability from laboratory experimentation to full-fledged industrial production, resulting in a cost-effective and efficient process.

    MAINTENANCE

    Cleaning and safety considerations

    Routine maintenance and cleaning not only extend the lifespan of the reactor but also enhance the safety of subsequent experiments and processes.

    Safety Regulations

    Adherence to safety standards, coupled with regular maintenance, ensures a secure operational environment, promoting both personnel safety and the integrity of experimental outcomes.

    CHOOSING A REACTOR

    Factors to consider when selecting a size

    Critical considerations when choosing a reactor size include batch requirements, process scale, and space constraints. Selecting the appropriate size ensures efficient resource utilization and optimal process outcomes.

    Batch Size Consideration

    The reactor's capacity should align with the required batch size to prevent underutilization or overloading, ultimately impacting the quality and consistency of the end product.

    SETTING UP

    Proper installation and safety precautions

    The correct installation and adherence to safety protocols are crucial for the successful setup and operation of a jacketed chemical glass reactor.

    Safety Measures

    Proper installation, combined with adherence to safety guidelines, mitigates the risks associated with operating such intricate equipment, safeguarding both personnel and experimental integrity.

    WORKING SAFELY

    Avoiding common hazards

    Operating a jacketed chemical glass reactor demands a strong understanding of potential hazards and the implementation of precautionary measures.

    Hazard Identification

    Comprehensive knowledge of potential hazards enables the implementation of preemptive measures, fostering a secure and productive working environment.

    TROUBLESHOOTING

    Identifying and solving issues

    Recognition and resolution of commonly encountered issues are vital for sustained productivity and experimental success.

    Issue Analysis

    Early identification and resolution of equipment issues minimize downtime and mitigate the potential impact on ongoing processes, enhancing overall efficiency.

    UPGRADES & ADD-ONS

    Enhancing functionality

    Several add-ons and upgrades are available to augment the functionality and performance of a jacketed chemical glass reactor.

    Advanced Functionality

    Various upgrades and add-ons offer enhanced control, improved data collection, and expanded application capabilities, ensuring superior versatility and productivity.

    CASE STUDIES

    Illustrative examples

    Examining real-world applications and experiences serves as valuable insight into the practical utility and adaptability of these reactors.

    Real-world Performance

    Case studies showcase the efficacy and adaptability of these reactors across a diverse range of chemical processes and industrial settings, offering practical and insightful learning experiences.

    ENVIRONMENTAL IMPACT

    Sustainability considerations

    The environmental impact of utilizing jacketed chemical glass reactors is a crucial aspect in modern chemical processing.

    Sustainable Practices

    Embracing sustainable practices, such as energy-efficient operations and waste minimization, underscores the commitment to responsible and environmentally conscious chemical processing.

    In conclusion, the 80L-100L Jacketed Chemical Glass Reactor stands as a vital instrument for precision chemical processes. From enabling fine-tuned thermal control to facilitating scalable production, these reactors are pivotal in modern research and industry.

     FAQs

    1. Are glass reactors suitable for high-temperature applications?
       
    Yes, high-quality jacketed glass reactors are engineered to withstand and control high-temperature processes, ensuring both safety and efficiency.

    2. What safety measures should I consider when operating a glass reactor?

    Prioritize appropriate personal protective equipment (PPE), regular equipment checks, and thorough knowledge of emergency procedures to ensure safe operation.

    3. How do I choose the right size of a jacketed chemical glass reactor for my lab?

    Consider your batch size requirements, available space, and anticipated scalability needs to determine the optimal reactor size for your application.

    4. Can a jacketed chemical glass reactor accommodate various types of chemical processes?

    Yes, jacketed chemical glass reactors are versatile and can accommodate a wide range of chemical reactions, making them suitable for diverse applications.

    5. What are the primary benefits of using a jacketed chemical glass reactor over traditional reactors?

    The key advantages include precise temperature control, scalability, chemical inertness, and clear visibility, promoting safe and efficient chemical processes.