80L-100L Jacketed Chemical Glass Reactor
Operating Principle
Thermal control and process monitoring
A double-layered glass vessel offers a controlled environment for various chemical reactions. The jacket surrounding the reaction chamber allows circulation of heating or cooling fluid, ensuring precise temperature management. Simultaneously, built-in sensors monitor and regulate the reaction, enhancing safety and product consistency.
Temperature Control Mechanisms
Inbuilt thermostatic controls accurately manage the reactor's temperature, critical for the success of numerous chemical processes. This controlled thermal environment results in safer and more efficient reactions.
What is a jacketed chemical glass reactor?
Chemical processes often necessitate precise temperature control and monitoring. A jacketed chemical glass reactor, a vital tool in research and industry, facilitates these requirements.
Quick Details
| Capacity | 80L-100L |
| Automatic Grade | Automatic |
| Type | Reaction Kettle |
| Core Components: | Engine, Motor |
| Glass Material: | High Borosilicate Glass 3.3 |
| Working Temperatur: | -350 |
| Heating Method: | Thermal Oil Heating |
| After Warranty Service: | Online support |
PRODUCT ATTRIBUTE
| Product Modle | FPGR-80 | FPGR-100 |
| Volume(L) | 80 | 100 |
| Neck No.on Cover | 6 | 6 |
| External Diameter of Inner Vessel(mm) | 410 | 460 |
| External Diameter of Outer Vessel(mm) | 460 | 500 |
| Cover Diameter(mm) | 340 | 340 |
| Vessel Height(mm) | 950 | 950 |
| Motor Power(w) | 370 | 370 |
| Vacuum Degree(Mpa) | 0.098 | 0.098 |
| Rotation Speed(rpm) | 50-600 | 50-600 |
| Torque(Nm) | 5.89 | 5.89 |
| Power(V) | 220 | 220 |
| Diamension(mm) | 1000*700*2500 | 1000*700*2700 |
COMPONENTS
Glassware, heating and cooling systems
The primary components of the jacketed chemical glass reactor include a glass vessel, thermal fluid circulation, a heating system, and temperature sensors. The glassware ensures chemical inertness and visibility, crucial for observing the ongoing reaction. The heating and cooling systems maintain the desired reaction conditions, vital for successful process outcomes.
Vessel Design
The double-layered glass structure, along with the jacket, enables optimal thermal control while offering clarity for observation and analysis. This design is pivotal in maintaining the integrity of the chemical process.
APPLICATIONS
Chemical synthesis and process optimization
These reactors are instrumental in a wide array of applications, including pharmaceutical manufacturing, chemical synthesis, and process optimization. Their ability to control and monitor chemical reactions is invaluable in research and production settings.
Process Optimization
By offering precise control over reaction conditions, these reactors enhance the efficiency and yield of chemical processes, contributing significantly to product quality and consistency.
ADVANTAGES
Precise control and scalability
The jacketed chemical glass reactor allows precise control over reaction parameters, including temperature, pressure, and stirring speed. Additionally, their scalability makes them suitable for both small-scale research and large-scale industrial production.
Scalability
The reactors' ability to accommodate varying batch sizes enables seamless scalability from laboratory experimentation to full-fledged industrial production, resulting in a cost-effective and efficient process.
MAINTENANCE
Cleaning and safety considerations
Routine maintenance and cleaning not only extend the lifespan of the reactor but also enhance the safety of subsequent experiments and processes.
Safety Regulations
Adherence to safety standards, coupled with regular maintenance, ensures a secure operational environment, promoting both personnel safety and the integrity of experimental outcomes.
CHOOSING A REACTOR
Factors to consider when selecting a size
Critical considerations when choosing a reactor size include batch requirements, process scale, and space constraints. Selecting the appropriate size ensures efficient resource utilization and optimal process outcomes.
Batch Size Consideration
The reactor's capacity should align with the required batch size to prevent underutilization or overloading, ultimately impacting the quality and consistency of the end product.
SETTING UP
Proper installation and safety precautions
The correct installation and adherence to safety protocols are crucial for the successful setup and operation of a jacketed chemical glass reactor.
Safety Measures
Proper installation, combined with adherence to safety guidelines, mitigates the risks associated with operating such intricate equipment, safeguarding both personnel and experimental integrity.
WORKING SAFELY
Avoiding common hazards
Operating a jacketed chemical glass reactor demands a strong understanding of potential hazards and the implementation of precautionary measures.
Hazard Identification
Comprehensive knowledge of potential hazards enables the implementation of preemptive measures, fostering a secure and productive working environment.
TROUBLESHOOTING
Identifying and solving issues
Recognition and resolution of commonly encountered issues are vital for sustained productivity and experimental success.
Issue Analysis
Early identification and resolution of equipment issues minimize downtime and mitigate the potential impact on ongoing processes, enhancing overall efficiency.
UPGRADES & ADD-ONS
Enhancing functionality
Several add-ons and upgrades are available to augment the functionality and performance of a jacketed chemical glass reactor.
Advanced Functionality
Various upgrades and add-ons offer enhanced control, improved data collection, and expanded application capabilities, ensuring superior versatility and productivity.
CASE STUDIES
Illustrative examples
Examining real-world applications and experiences serves as valuable insight into the practical utility and adaptability of these reactors.
Real-world Performance
Case studies showcase the efficacy and adaptability of these reactors across a diverse range of chemical processes and industrial settings, offering practical and insightful learning experiences.
ENVIRONMENTAL IMPACT
Sustainability considerations
The environmental impact of utilizing jacketed chemical glass reactors is a crucial aspect in modern chemical processing.
Sustainable Practices
Embracing sustainable practices, such as energy-efficient operations and waste minimization, underscores the commitment to responsible and environmentally conscious chemical processing.
In conclusion, the 80L-100L Jacketed Chemical Glass Reactor stands as a vital instrument for precision chemical processes. From enabling fine-tuned thermal control to facilitating scalable production, these reactors are pivotal in modern research and industry.
FAQs
1. Are glass reactors suitable for high-temperature applications?
Yes, high-quality jacketed glass reactors are engineered to withstand and control high-temperature processes, ensuring both safety and efficiency.
2. What safety measures should I consider when operating a glass reactor?
Prioritize appropriate personal protective equipment (PPE), regular equipment checks, and thorough knowledge of emergency procedures to ensure safe operation.
3. How do I choose the right size of a jacketed chemical glass reactor for my lab?
Consider your batch size requirements, available space, and anticipated scalability needs to determine the optimal reactor size for your application.
4. Can a jacketed chemical glass reactor accommodate various types of chemical processes?
Yes, jacketed chemical glass reactors are versatile and can accommodate a wide range of chemical reactions, making them suitable for diverse applications.
5. What are the primary benefits of using a jacketed chemical glass reactor over traditional reactors?
The key advantages include precise temperature control, scalability, chemical inertness, and clear visibility, promoting safe and efficient chemical processes.