5L Short Path Molecular Distillation
Product introduction
Molecular distillation is a process that separates compounds based on their volatility, utilizing differences in boiling points to extract highly pure substances. Its significance extends across industries such as pharmaceuticals, food and beverage, essential oils, and more. The 5L short path molecular distillation stands out as an efficient and versatile option, perfectly suited for small to medium-scale operations.
How Does Molecular Distillation Work?
At its core, molecular distillation operates by creating a high vacuum environment to lower the boiling points of substances, minimizing thermal degradation and maximizing separation efficiency. By carefully controlling temperature and pressure, compounds are vaporized, condensed, and collected, resulting in the isolation of pure constituents. A 5L short path molecular distillation system typically comprises a heating source, a condensation unit, a vacuum pump, and collection vessels.
Quick Details
Capacity | 5L |
Key Selling Points: | Easy to Operate |
Rotating Speed: | 5-110Rpm |
Machine type: | Short Path Distiller |
Power Source: | Electric |
Glass Material: | High Borosilicate Glass 3.3 |
Process: | Wiped Film |
After Warranty Service: | Online support |
Product Attribute
Part Description | Specification |
Round Bottom Flask For Evaporation | 5L, 3-neck, Hand Blown, 34/45 |
Short Path Distillation Port | Vacuum Jacketed, 34/45 |
Screw Thermometer Inlet Adapter | 24/40 |
Thermometer Inlet Adapter | 14/20 |
Distillation Cow Receiver 1 | 1-to-3, 24/40 |
Round Bottom Flask for receiving | 500ml, 1-neck, Hand Blown, 34/35 |
Round Bottom Flask for receiving | 1000ml, 1-neck, hand blown, 24/40 |
Glass Funnel | 4" opening, 24/40 |
Keck Clamp 1 | 24/40, Stainless Steel |
Keck Clamp 2 | 24/40, Plastic |
Keck Clamp 3 | 34/45, Stainless Steel |
Cork Ring Stand for Flask 2 | 160mm |
Glass Cold Trap | T-5 |
Desktop Precise Heater/Chiller | 6L, -5 to 95 Degree Centigrade |
Features of 5L Short Path Molecular Distillation
1: High evaporation efficiency can reduce retention time with minimal time delay.
2: Short path distillation is made of 3.3 high borosilicate glass and PTFE, which has excellent corrosion resistance.
3: Main body of short path distillation is made of 3.3 high borosilicate glass , allowing the whole process to be observed very clearly.
4: High precision distillation barrel allows the liquid to form a complete and unifiedthin film on the heated surface. The smooth inner surface can avoid stick and scalin.
5: Frequency conversion deceleration motor with selfcooling fan, long time continuous working.
6: Magnetic force transmission can make film forming system separated from motor, the top sealing of distillation barrel have no drive rod pass through.The whole system performs a completed sealing. The minimumvacuum pressure is up to0.1Pa.
7: Highest temperature of the system can reach 230℃/300℃, accurate temperature control can be realized.
8: Scraper model and self-cleaning roller model film forming system are available.
Advantages of 5L Short Path Molecular Distillation
The utilization of a 5L short path molecular distillation system offers several advantages that make it a preferred choice for many applications.
1. High efficiency and precision: Due to its short path design, molecular distillation enables shorter residence times and reduced exposure to heat. This results in faster distillation rates, improved separation efficiency, and enhanced product yields.
2. Reduced thermal degradation: The low operating pressures and vacuum environment of molecular distillation minimize decomposition and thermal stress on sensitive compounds, preserving their integrity and quality.
3. Extraction of high-purity substances: The precise nature of molecular distillation allows for the extraction of substances with high purity levels, meeting stringent quality standards and regulatory requirements.
4. Versatility in applications: The 5L short path molecular distillation system can be employed across diverse industries, including essential oil extraction, pharmaceutical purification, and nutraceutical production.
Applications of 5L Short Path Molecular Distillation
The versatility of 5L short path molecular distillation expands its application possibilities:
1. Essential oil extraction: Molecular distillation facilitates the extraction of essential oils, ensuring a high purity level while preserving the delicate aromatic compounds found in plants.
2. Cannabis distillation: The precise separation capabilities of molecular distillation make it ideal for cannabis distillation, allowing for the extraction of THC, CBD, and other cannabinoids with exceptional purity.
3. Pharmaceutical purification: Molecular distillation plays a crucial role in purifying pharmaceutical compounds, removing impurities and obtaining highly pure active ingredients.
4. Nutraceutical production: This technology facilitates the extraction and purification of bioactive compounds in nutraceuticals, ensuring the final products meet stringent quality requirements.
Choosing the Right Equipment
Selecting the appropriate 5L short path molecular distillation system requires careful consideration of various factors:
1. Factors to consider: Assessing the system's capabilities, materials of construction, heating methods, vacuum control, and ease of operation helps ensure it aligns with the specific requirements of your application.
2. Quality assurance and certifications: Opt for equipment that conforms to relevant industry standards and holds certifications, guaranteeing the highest quality standards are met consistently.
3. Customization options and accessories: Look for systems that offer customization options and a range of accessories, such as chiller units, feed tanks, and vacuum controllers, to optimize the performance according to your needs.
Best Practices for Operating 5L Short Path Molecular Distillation Systems
To maximize the efficiency and lifespan of your 5L short path molecular distillation system, follow these best practices:
1. Preparing the equipment and materials: Thoroughly clean and inspect all components before each run. Ensure proper calibration of temperature and vacuum settings and select suitable materials for construction.
2. Loading and running the distillation process: Carefully load your sample into the system, ensuring uniform distribution. Initiate the distillation process with gradual heating, optimizing temperature and vacuum conditions for efficient separation.
3. Maintenance and cleaning guidelines: Regularly inspect and clean all components, paying attention to seals and gaskets. Maintain vacuum pumps, replace worn parts promptly, and follow manufacturer guidelines for long-term optimal performance.
Troubleshooting Common Issues
Despite its efficiency, 5L short path molecular distillation systems can encounter certain challenges:
1. Poor vacuum performance: Inadequate vacuum levels can result from leaks, pump issues, or improper system setup. Inspect and fix any leaks, maintain vacuum pumps, and ensure proper sealing for optimal vacuum performance.
2. Overheating and thermal decomposition: Excessive heat can lead to thermal decomposition and degradation of compounds. Maintain proper temperature control and optimize the distillation parameters accordingly.
3. Deterioration of seals and gaskets: Regularly inspect and replace worn seals and gaskets to prevent leaks and maintain system integrity.
5L short path molecular distillation represents a highly efficient and versatile solution for separation and purification needs in numerous industries. Its ability to obtain high-purity substances, reduce thermal degradation, and cater to various applications makes it an invaluable tool. By adhering to best practices while choosing and operating your system, you can optimize its performance and achieve exceptional results. Stay informed about future trends and advancements to explore further possibilities for this remarkable technology.
FAQs
1. How does molecular distillation differ from traditional distillation methods?
Molecular distillation operates under high vacuum conditions, significantly reducing the boiling points of substances and minimizing thermal degradation. This allows for the distillation of heat-sensitive and high-purity substances with improved efficiency.
2. What factors determine the separation efficiency of a molecular distillation system?
The separation efficiency depends on factors such as temperature control, vacuum levels, residence time, and the composition of the feed. Optimizing these parameters can enhance the separation performance of the system.
3. Can the 5L short path molecular distillation system be scaled up for larger production volumes?
Yes, while the 5L short path system is suitable for small to medium-scale operations, larger-scale systems are available. Manufacturers offer a range of sizes to accommodate different production needs.
4. Is molecular distillation suitable for purifying both organic and inorganic compounds?
Yes, molecular distillation can be employed for purifying a wide range of compounds, including both organic and inorganic substances. Its versatility makes it a valuable tool in various industries.
5. What safety precautions should be followed when operating a molecular distillation system?
Safety measures include proper handling of high temperatures, handling of volatile substances in a well-ventilated area, and following manufacturer guidelines for safe operation and maintenance of the system.