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50L-100L PLC Glass Reactor

50L-100L PLC glass reactor, a powerful tool that enables precise control over temperature, efficient stirring, and safe operation. Offering a large capacity and versatile applications, this reactor plays a vital role in various industries, including pharmaceuticals, petrochemicals, and more.

    Advantages of Using a PLC Glass Reactor

    Accurate Temperature Control
    One of the significant advantages of a PLC glass reactor is its precise temperature control. With the ability to program and maintain specific temperature settings, researchers can optimize reaction conditions with ease. This accuracy allows for better yield, selectivity, and overall efficiency in chemical reactions.

    Safe and Easy Operation
    With safety as a top priority, PLC glass reactors are designed to offer a user-friendly experience. These reactors feature comprehensive safety systems, including emergency stop buttons, over-temperature and over-pressure protection, and safety interlocks. Additionally, their intuitive control interfaces make operation straightforward, even for less experienced users.

    Versatile Applications
    The 50L-100L PLC glass reactor finds applications in various fields, thanks to its versatility. From chemical synthesis and pharmaceutical research to petrochemical reactions and biological studies, this reactor can accommodate a wide range of processes. Its adaptability makes it an indispensable tool for countless research laboratories and industrial settings.

    Product Attribute

    Product Model FPGR-50 FPGR-80 FPGR-100
    Volume(L) 50 80 100
    Neck No.on Cover 6 6 6
    External Diameter of Inner Vessel(mm) 365 410 460
    External Diameter of Outer Vessel(mm) 410 460 500
    Cover Diameter(mm) 265 340 340
    Vessel Height(mm) 850 950 950
    Motor Power(W) 180 370 370
    Vacuum Degree(Mpa) 0.098 0.098 0.098
    Rotation Speed(rpm) 50-600 50-600 50-600
    Torque(Nm) 2.86 5.89 5.89
    Power(V) 220 220 220
    Dimension(mm) 700*500*2300 1000*700*2500 1000*700*2700

    Key Features of a 50L-100L PLC Glass Reactor

    Large Capacity
    The 50L-100L PLC glass reactor provides a significant working capacity, allowing researchers to handle larger reaction volumes. This increased capacity is particularly advantageous when scaling up reactions from laboratory to industrial scale, saving time and resources.

    Programmable Logic Controller (PLC)
    Equipped with a programmable logic controller, these reactors offer advanced control capabilities. The PLC enables precise regulation of temperature, stirring speed, and other parameters, ensuring optimal reaction conditions. The ability to automate processes further streamlines research and production.

    High-Quality Borosilicate Glass
    The reactor vessel of a 50L-100L PLC glass reactor is typically made of borosilicate glass, known for its exceptional chemical resistance. This glass type can withstand corrosive chemicals and high temperatures, ensuring the reactor's durability and extended lifespan.

    Efficient Heating and Cooling Systems
    To maintain precise temperature control, a 50L-100L PLC glass reactor is equipped with efficient heating and cooling systems. These systems provide rapid heat up and cool down times, allowing for faster reaction processes and efficient experimentation.

    Applications of 50L-100L PLC Glass Reactors
    The versatility of 50L-100L PLC glass reactors opens up numerous applications across different industries:

    Chemical Synthesis
    In chemical laboratories, these reactors facilitate precise control of reaction conditions for optimizing synthesis reactions. The advanced temperature control and stirring mechanisms ensure consistent results and improve the efficiency of chemical processes.

    Pharmaceutical Industry
    Pharmaceutical research and production often require reactors that can handle larger quantities. The 50L-100L PLC glass reactor meets this requirement and allows pharmaceutical scientists to scale up their processes while maintaining control over critical parameters.

    Petrochemical Research
    Petrochemical reactions involve complex reactions and harsh conditions. The superior chemical resistance of borosilicate glass in the reactor vessel makes it ideal for studying and producing petrochemical substances on a larger scale.

    Biological Reactions
    Researchers in the biotechnology sector often utilize 50L-100L PLC glass reactors for various biological reactions, such as fermentation, enzymatic processes, and cell culturing. The precise control over temperature and other parameters enables optimal growth and production of biological compounds.

    Choosing the Right 50L-100L PLC Glass Reactor
    When selecting a 50L-100L PLC glass reactor for your specific needs, consider the following factors:

    Considerations for Capacity
    Evaluate your requirement for reaction volume and choose a reactor with a suitable capacity. Ensure the reactor's size can accommodate both the reaction mixture and any additional equipment needed.

    Temperature Control and Safety Features
    Verify that the reactor provides precise temperature control, preferably with a wide temperature range for versatile applications. Look for safety features like over-temperature and over-pressure protection to ensure secure operation.

    Material Quality and Durability
    Invest in a reactor made from high-quality borosilicate glass to withstand chemical corrosion and resist cracking under thermal stress. This ensures a longer lifespan and reduces the risk of contamination during reactions.

    Additional Accessories and Functionality
    Consider additional accessories and functionalities that might enhance your research process, such as pH probes, additional ports for sampling, or automated dosing systems. These extras can greatly improve efficiency and accuracy in experiments.

    How to Operate a 50L-100L PLC Glass Reactor?
    Operating a 50L-100L PLC glass reactor involves several steps:

    Preparation and Setup
    Ensure the reactor is clean and free from any residue. Assemble the necessary accessories and connect any required utility connections, such as cooling water or power supply.

    Loading the Reactor
    Carefully measure and add the reactants into the reactor vessel, taking necessary precautions for safety. Ensure that the reactor is properly sealed to prevent any leaks.

    Programmed Operation
    Configure the PLC settings to the desired reaction parameters, including temperature, stirring speed, and timing. Start the automated operation and monitor the progress closely.

    Monitoring and Maintenance
    Regularly monitor the reaction progress, taking note of any changes or deviations. Perform routine maintenance, such as cleaning the vessel and inspecting the seals, to ensure reliable and safe operation.

    Maintenance and Safety Tips for 50L-100L PLC Glass Reactors
    To ensure the longevity and safe usage of a 50L-100L PLC glass reactor, adhere to the following maintenance and safety guidelines:

    Regular Cleaning and Inspection
    Clean the reactor vessel thoroughly after each use, ensuring the removal of any residue or deposits. Regularly inspect the vessel for cracks, scratches, or other signs of wear and replace any damaged parts promptly.

    Proper Handling and Storage of Reactor Vessels
    Handle the reactor vessel with care, avoiding sudden impacts or excessive force. Store the vessel in a secure location when not in use, protecting it from direct sunlight, extreme temperatures, and potential contamination.

    Safety Precautions and Protective Gear

    Always wear appropriate protective gear, including gloves, safety goggles, and lab coats, when operating the reactor. Familiarize yourself with the safety features and emergency shutdown procedures to respond promptly to any hazardous situations.

    The 50L-100L PLC glass reactor is a versatile and indispensable tool for researchers and industries involved in advanced chemical reactions. Offering precise temperature control, large capacity, and robust safety features, it enables efficient and reliable experimentation. By understanding the key features, applications, and selection criteria, researchers can find the perfect reactor to meet their specific needs.

    FAQs

    1. Is a 50L-100L PLC glass reactor suitable for small-scale laboratories?
    Yes, a 50L-100L PLC glass reactor is suitable for small-scale laboratories with its versatile capabilities and manageable size.

    2. Can I use a 50L-100L PLC glass reactor for high-pressure reactions?
    Some models offer additional accessories and optional features to support high-pressure reactions, but it's essential to check the specifications before making a purchase.

    3. Do PLC glass reactors come with temperature sensors?
    Yes, most PLC glass reactors come equipped with built-in or external temperature sensors for accurate temperature control.

    4. Can a 50L-100L PLC glass reactor be used for continuous flow reactions?
    While continuous flow reactions are possible with certain configurations, most 50L-100L PLC glass reactors are primarily designed for batch reactions.

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