10L Explosion Proof Rotary Evaporator
Product introduction
As technology advances, industries dealing with chemical processes need reliable and efficient equipment to ensure safety and productivity. Rotary evaporators are widely used in laboratories, pharmaceuticals, chemical engineering, and other fields for the concentration, extraction, and purification of volatile substances. The 10L explosion-proof rotary evaporator combines excellent distillation performance with enhanced safety measures, making it ideal for handling flammable solvents and hazardous materials.
What is a Rotary Evaporator?
Before diving into the specifics of explosion-proof rotary evaporators, let's have a brief overview of what a rotary evaporator is. A rotary evaporator, also known as a rotovap, is a laboratory device used for evaporation or concentration of liquid solutions. It consists of a motor-driven rotating flask, an evaporation flask, a condenser, a heating bath, and a vacuum system.
Understanding Explosion Proof Rotary Evaporators
Why is Explosion Proofing Important?
Explosion-proof rotary evaporators are designed to minimize the risks associated with volatile and flammable solvents. These solvents, such as ethanol or acetone, can pose serious safety hazards if not handled properly. By implementing explosion-proofing measures, the rotary evaporator ensures that any potential ignition sources are eliminated or contained, providing a safer working environment.
How Does an Explosion Proof Rotary Evaporator Work?
An explosion-proof rotary evaporator incorporates several safety features to prevent accidents and protect the user and surrounding environment. These features may include flameproof enclosures, intrinsically safe electrical components, and explosion-proof glassware. Additionally, the equipment is equipped with sensors that detect any abnormal conditions, such as excessive pressure or temperature, and automatically shut down the system to prevent accidents.
Quick Details
| Capacity | 10L |
| Key Selling Points: | Automatic |
| Rotating Speed: | 50-100Rpm |
| Type | Explosion Proof Type |
| Power Source: | Electric |
| Glass Material: | GG-17(3.3) Borosilicate Glass |
| Process: | Rotary, Vacuum Distillation |
| After Warranty Service: | Online support |
Product Attribute
| Product Modle | FPR-10 |
| Evaporation Flask(L) | 10L/95# |
| Receiving Flask(L) | 10L+5L |
| Evaporation Speed(H₂O)(L/H) | 3.5 |
| Receiving Flask(KW) | 3 |
| Motor Power(w) | 180 |
| Vacuum Degree(Mpa) | 0.098 |
| Rotation Speed(rpm) | 5-110 |
| Power(V) | 220 |
| Diamension(mm) | 110*50*180 |
1: High evaporation and recovery rate, advanced frequency conversion and electronic speed control was applied to ensure stable operation of the motor.
2: Bath pot can be easily lifted by electricity; and the collection flask can be immersed in an ice bath to reduce the second evaporation under the low boiling point.
3: Receiving flask connected to spherical neck can be easily assembled and perfectly sealed.
4: Long lasting seal under high temperature, to ensure the corrosion resistance and durability of the dynamic sealing system with good air-tightness.
5: Japanese Technology AC induction motor, variable speed, no brush, no spark, can work effectively for a long time.
6: Intelligent temperature control, can work with both water and oil bath, more widely used. Temperature fluctuation is only +0.2 ℃. Evaporation is more stable and material can not be washed easily.
7: The series modular design on the whole set makes it extensible and easy to install, and more convenient to maintain.
8: Explosion proof system can be applied to electrical parts according to user's requirements.
Detailed Explanationof Structure
Advantages of an Explosion Proof Rotary Evaporator
The 10L explosion-proof rotary evaporator offers several advantages over its non-explosion-proof counterparts. Firstly, it ensures the safety of personnel and prevents accidents by containing any potential explosions within the equipment. It provides a controlled environment for working with volatile solvents, reducing the risk of fire or injury.
Furthermore, explosion-proof rotary evaporators often feature advanced safety mechanisms, such as pressure relief systems, automatic shut-off sensors, and robust construction, ensuring durability and longevity. These units are specifically designed to handle hazardous materials, making them well-suited for industrial and research applications where safety is paramount.
Common Applications of Explosion Proof Rotary Evaporators
Explosion-proof rotary evaporators find applications in various industries and laboratories, including:
- Flammable liquid handling: The ability to safely handle flammable solvents makes explosion-proof rotary evaporators indispensable in chemistry labs, research institutions, and pharmaceutical industries.
- Essential oil extraction: These evaporators are highly efficient for extracting essential oils from plants and flowers. The controlled evaporation process helps maintain the integrity and quality of the extracted oils.
- Solvent recovery: In industries where solvents are used extensively, such as coatings, paints, or manufacturing of chemicals, explosion-proof rotary evaporators enable effective solvent recovery and recycling, reducing costs and environmental impact.
- Purification of natural compounds: Pharmaceutical and natural product laboratories often rely on explosion-proof rotary evaporators to purify natural compounds, ensuring high-quality end products.
Step-by-Step Guide on Operating a 10L Explosion Proof Rotary Evaporator
Setup and Assembly
1. Familiarize yourself with the components of the 10L explosion-proof rotary evaporator.
2. Set up the heating bath and connect the necessary tubing and connectors.
3. Assemble the glassware, ensuring a secure and airtight fit.
Setting the Optimal Parameters
1. Ensure that the rotary evaporator is properly connected to a reliable power source.
2. Set the desired temperature on the heating bath according to the solvent being evaporated.
3. Adjust the vacuum strength and condenser temperature as per the requirements of the experiment.
Evaporation Process
1. Fill the evaporation flask with the solvent you wish to evaporate.
2. Attach the flask to the rotary motor and start the rotation.
3. Apply vacuum to facilitate the evaporation process.
4. Monitor the evaporation process closely, adjusting parameters if needed.
Collection and Recovery
1. Direct the evaporated solvent to the condenser, where it will condense back into liquid form.
2. Collect the condensed solvent in a separate container for further processing or disposal.
3. Safely dispose of any residual solvent or waste.
Maintenance and Care Tips for a 10L Explosion Proof Rotary Evaporator
Cleaning and Sterilization
Regularly clean and sterilize the glassware and components of the rotary evaporator to maintain optimal performance. Follow the manufacturer's instructions and use appropriate cleaning agents for different parts.
Inspection and Part Replacement
Periodically inspect the equipment for any signs of wear and tear, corrosion, or damage. Replace any damaged or worn-out parts promptly to ensure safe and efficient operation.
The 10L explosion-proof rotary evaporator provides a safe and efficient solution for evaporation, concentration, and solvent recovery. Its enhanced safety measures, larger capacity, and precise control make it an indispensable tool in various industries and research laboratories. By understanding the capabilities, applications, and maintenance requirements of these rotary evaporators, you can harness their power while ensuring the well-being of operators and the environment.
FAQs
1. Can I use a 10L explosion-proof rotary evaporator for non-hazardous solvents?
Yes, an explosion-proof rotary evaporator can be used for both hazardous and non-hazardous solvents. However, it is essential to follow safety guidelines and regulations even when handling non-hazardous substances.
2. How do explosion-proof enclosures work?
Explosion-proof enclosures are designed to withstand and contain any potential explosion within the equipment. These enclosures prevent ignition sources from reaching the flammable environment outside, ensuring safety during volatile experiments.
3. Which industries benefit the most from explosion-proof rotary evaporators?
Chemical laboratories, pharmaceutical companies, research institutions, and industries dealing with flammable solvents such as paints, coatings, and chemicals benefit greatly from utilizing explosion-proof rotary evaporators.
4. Are explosion-proof rotary evaporators more expensive than standard models?
Explosion-proof rotary evaporators tend to be slightly more expensive due to the additional safety features and certifications required. However, this added cost is justified and crucial for safeguarding personnel and preventing accidents.
5. Can I use a 10L explosion-proof rotary evaporator in a standard laboratory setup?
Yes, a 10L explosion-proof rotary evaporator can be used in a standard laboratory setup. However, it is important to ensure that the power supply, ventilation, and other infrastructure meet the necessary safety requirements.