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10L-50L Glass Reactor Chemical Jacketed Reactor

Glass reactors, mostly ranging from 10L to 50L in capacity, have become indispensable tools in various industries due to their adaptability and versatility. Whether you are a researcher, scientist, or manufacturer, the advantages of using a 10L-50L glass reactor are boundless.

    What is a 10L-50L Glass Reactor?

    A 10L-50L glass reactor is a vessel specifically designed for various chemical processes, including mixing, dissolving, crystallization, and extraction. Its distinguishing feature lies in its construction from high-quality borosilicate or other durable glass materials, ensuring excellent visibility and resistance to thermal shock.

    Quick Details

    Capacity 10L~50L
    Automatic Grade Automatic
    Stirring Speed(rpm) 50-600 Rpm/min
    Type Reaction Kettle
    Core Components: Engine, Motor
    Glass Material: High Borosilicate Glass 3.3
    Working Temperatur: -350
    Heating Method: Thermal Oil Heating
    After Warranty Service: Video technical support, Online support, Spare parts, Field maintenance and repair service

    Product Attribute

    Product Modle FPGR-10 FPGR-20 FPGR-30 FPGR-50
    Volume(L) 10 20 30 50
    Neck No.on Cover 6 6 6 6
    External Diameter of Inner Vessel(mm) 230 290 330 365
    External Diameter of Outer Vessel(mm) 180 330 365 265
    Cover Diameter(mm) 265 265 265 265
    Vessel Height(mm) 450 550 730 850
    Motor Power(w) 140 140 140 140
    Vacuum Degree(Mpa) 0.098 0.098 0.098 0.098
    Rotation Speed(rpm) 50-600 50-600 50-600 50-600
    Torque(Nm) 2.23 2.23 2.23 2.23
    Power(V) 220 220 220 220
    Diamension(mm) 650*650*1900 700*500*2000 700*500*2100 800*600*2300

    Benefits of Using a 10L-50L Glass Reactor

    Enhanced Visibility and Control:The transparency of the glass provides an unobstructed view of the ongoing reactions, offering scientists and engineers unparalleled control and precision in monitoring changes.

    Scalability and Versatility: With a wide range of volumes available, these reactors offer scalability, adapting to varying batch sizes and accommodating a spectrum of processes in industries ranging from pharmaceuticals to petrochemicals.

    Efficient Heat Transfer: The excellent thermal conductivity of glass facilitates rapid and uniform heat transfer, crucial for optimizing reaction conditions.

    Applications of 10L-50L Glass Reactors

    Chemical Synthesis: These reactors are frequently employed in chemical labs for synthetic reactions, using an assortment of solvents and reagents for product development.

    Pharmaceutical Production: In the pharmaceutical field, glass reactors are utilized for the synthesis of active pharmaceutical ingredients (APIs) and the production of pharmaceutical intermediates.

    Petrochemical Industry: Indispensable in the petrochemical sector, these reactors aid in the development of various petroleum-derived products and polymers.

    Features to Look For in a 10L-50L Glass Reactor

    Quality of Glass Material: Ensure the reactor is crafted from premium borosilicate glass, renowned for its resistance to chemical corrosion and thermal shock.

    Stirring Mechanism: Efficient stirring mechanisms, such as overhead stirrers or magnetic couplings, are vital for ensuring homogeneous mixing and reaction control.

    Temperature and Pressure Control:Precise temperature and pressure control capabilities ensure the safe and efficient execution of reactions, critical for yielding high-quality products.

    Independent vapor riser can be adopted as per client's request, with the vapor come into the condenser in downward direction, then liquid can be refluxed from the liquid sealing flask under the condenser after condensing, therefore it avoids the second heating of menstruum caused by traditional way that vapor and liquid flowing in same direction, reflux, distillation, water separation etc can also be done with better effect same asmass production process.

    Four raised apron can be fired in the reactor as per client's request, so that fluid flow can be interfered when mixing to get to a more ideal mixing effect.

    Special new bottom discharge and push type valve core which touches directly to the sealing face of the reactor liner, to ensure there will be no dead angle, and materials can be discharged thoroughly and quickly.

    Frame can be sprayed with Teflon or use titanium alloy to get a better anti-corrosion effect as per client's request.

    Double glass jacketed reactor who has perfect effect and good sight can be made according to customer's requirements, whose jacket can be connected to vacuum pump to preserve the heat when making ultralow temperature reaction.

    Maintenance and Safety Tips

    Regular Cleaning and Inspection: Frequent cleaning and meticulous inspections are essential to prevent contamination and ensure the longevity of the reactor and the integrity of the reaction products.

    Safe Operating Procedures: Adherence to safety protocols, including the use of appropriate protective gear and handling procedures, is imperative to mitigate potential hazards.

    Choosing the Right 10L-50L Glass Reactor

    Capacity and Scale: Consider the anticipated batch sizes and the scalability of the reactor to align with your production needs, ensuring flexibility for future expansion.

    Budget Considerations: Evaluate the cost vis-a-vis the features and quality to strike a balance between investment and long-term benefits.

    Best Practices for Optimal Performance

    Proper Installation and Setup: Accurate installation and configuration, along with attention to sealing and insulation, are crucial for maximizing the reactor's efficiency and safety.

    Suitable Use of Accessories: Adopting compatible accessories and ancillary equipment can significantly enhance performance and expand the reactor's functionality.

    Harnessing the potential of a 10L-50L glass reactor unleashes a realm of opportunities for innovation and progress across diverse industries. From its role in enabling precise control over chemical reactions to its adaptability in various applications, these reactors are set to continue revolutionizing modern production and research processes.

    FAQs

    1. Can a 10L-50L glass reactor withstand high-pressure reactions?
    Despite their robust construction, it's essential to check the specific pressure ratings and opt for reactors designed to accommodate high-pressure applications.

    2. Are 10L-50L glass reactors suitable for sensitive chemical processes?
    Yes, their inert glass construction makes them ideal for sensitive reactions, minimizing the risk of contamination or unwanted reactions.

    3. How often should a 10L-50L glass reactor be inspected for maintenance?
    Regular inspections, at least quarterly, are recommended to ensure operational integrity and prevent unexpected issues.

    4. What safety measures should be in place when operating a 10L-50L glass reactor?
    Safety goggles, gloves, and proper ventilation are essential. Additionally, ensuring a well-ventilated workspace and emergency response plans is crucial.

    5. Can these reactors be customized for specific industry needs?
    Yes, many manufacturers offer customization options, enabling tailored configurations to meet specific industry demands.