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10-50L Explosion-Proof Glass Reactor

Laboratory reactions involving chemicals and substances carry inherent risks, and ensuring safety is paramount. Among the range of equipment used in laboratories, explosion-proof glass reactors stand out for their ability to handle reactive and potentially hazardous reactions.


    In laboratories across various industries, safety is a top concern when dealing with reactions and experiments involving volatile substances. Explosion-proof glass reactors serve as a safeguard, providing researchers and scientists with a reliable and secure environment for conducting such reactions. These reactors are specifically designed to prevent explosions and mitigate their risks.

    What is an explosion-proof glass reactor?

    An explosion-proof glass reactor is a specialized laboratory tool used to contain and control reactive processes safely. It is constructed using high-quality borosilicate glass, known for its excellent chemical resistance and durability. The reactor features a combination of glass and metal components, ensuring maximum operation safety.

    Quick Details

    Capacity 10L-50L
    Automatic Grade Automatic
    Stirring Speed(rpm) 50-600 Rpm/min
    Type Reaction Kettle
    Core Components: Motor
    Glass Material: High Borosilicate Glass 3.3
    Working Temperatur: -350
    Heating Method: Thermal Oil Heating
    After Warranty Service: Video technical support, Online support, Spare parts, Field maintenance and repair service

    Product Attribute

    Product Modle FPGR-10 FPGR-20 FPGR-30 FPGR-50
    Volume(L) 10 20 30 50
    Neck No.on Cover 6 6 6 6
    External Diameter of Inner Vessel(mm) 230 290 330 365
    External Diameter of Outer Vessel(mm) 290 330 365 410
    Cover Diameter(mm) 265 265 265 265
    Vessel Height(mm) 450 550 730 850
    Motor Power(w) 180 180 180 180
    Vacuum Degree(Mpa) 0.098 0.098 0.098 0.098
    Rotation Speed(rpm) 50-600 50-600 50-600 50-600
    Torque(Nm) 1.9 1.9 2.86 2.86
    Power(V) 220 220 220 220
    Diamension(mm) 650*650*1900 750*500*2000 750*500*2100 800*600*2300

    Common applications of explosion-proof glass reactors

    Chemical synthesis and mixing
    One of the primary applications of explosion-proof glass reactors is in chemical synthesis and mixing. Researchers rely on these reactors to facilitate reactions, allowing them to control temperature, pressure, and mixing parameters accurately. The ability to observe the reaction progress through transparent glass walls aids in monitoring and analysis.

    Pharmaceutical research and production
    Pharmaceutical laboratories often utilize explosion-proof glass reactors for drug discovery, synthesis, and production processes. These reactors enable researchers to develop and optimize reaction conditions, ensuring reproducibility and safety. The precise control of temperature and pressure within the reactor proves crucial for pharmaceutical synthesis.

    Biotechnology and bioengineering
    Explosion-proof glass reactors find utility in biotechnology and bioengineering applications as well. They support various processes, such as fermentation, enzymatic reactions, and cell culture studies. The transparency of the glass allows visual observation of cell growth and behavior, facilitating analysis and optimization.

    Material science and nanotechnology
    In material science and nanotechnology research, explosion-proof glass reactors are employed for the synthesis and modification of nanoparticles, nanomaterials, and other nanoscale substances. These reactors offer a controlled environment for precise temperature control and manipulation of reaction parameters, facilitating the creation of advanced materials.

    Advantages of using explosion-proof glass reactors
    Explosion-proof glass reactors offer several advantages that make them a preferred choice in laboratory settings. These include:
    Enhanced safety features: Designed to withstand potentially dangerous reactions, these reactors feature robust construction, secure sealing, and additional safety measures like pressure relief systems.

    Temperature and pressure control: The ability to regulate and maintain precise temperature and pressure conditions within the reactor ensures accurate and repeatable results.

    Compatibility with different substances: Explosion-proof glass reactors exhibit excellent compatibility with a wide range of chemicals and substances, including corrosive or reactive ones. This versatility allows researchers to explore various reaction possibilities.

    Ease of operation and maintenance: With user-friendly interfaces and straightforward designs, explosion-proof glass reactors are easy to operate and maintain, saving time and effort in laboratory workflows.

    Types of explosion-proof glass reactors

    There are different types of explosion-proof glass reactors available, each catering to specific needs and requirements. The following are the most commonly used types:

    Single-layer glass reactors: These reactors consist of a single glass vessel and are suitable for simple reactions and processes that do not require precise temperature control or complex stirring systems.

    Jacketed glass reactors: Jacketed reactors comprise an inner glass vessel enclosed within an outer jacket. This design allows for temperature control by circulating heating or cooling fluids through the jacket, ensuring uniform heat distribution and efficient reactions.

    Triple-layer glass reactors: Triple-layer reactors are similar to jacketed glass reactors but have an additional glass layer between the inner vessel and the outer jacket. This added layer provides further insulation and ensures stronger resistance to temperature fluctuations.
    When choosing an explosion-proof glass reactor, it is crucial to consider several factors to meet specific experimental needs.

    Considerations when choosing an explosion-proof glass reactor

    Reactor size and capacity: Selecting the appropriate size and capacity is crucial, as it determines the maximum volume of reaction substances that can be accommodated and the space required in the laboratory.

    Material compatibility: Ensure that the reactor materials are compatible with the chemicals and substances being used to prevent any adverse reactions or contamination.

    Temperature and pressure requirements: Assess the maximum and minimum temperature and pressure conditions required for the intended reactions and choose a reactor that can safely operate within these parameters.

    Stirring system and agitators: Consider the types of stirring systems and agitators provided with the reactor to ensure efficient mixing and homogeneity of the reaction mixture.

    Additional features and accessories: Look for additional features such as temperature sensors, pressure gauges, condensers, reflux systems, and digital control panels that enhance the functionality and convenience of the reactor.

    How to operate an explosion-proof glass reactor

    Operating an explosion-proof glass reactor requires careful attention to safety guidelines and proper procedures to ensure the well-being of researchers and the success of the experiments. Follow these steps for safe and efficient operation:

    1. Safety precautions and protective measures: Familiarize yourself with the reactor's safety features, wear appropriate personal protective equipment (PPE), and ensure adequate ventilation in the laboratory.

    2. Proper installation and setup: Assemble the reactor components correctly, ensuring proper sealing and secure connections. Follow the manufacturer's instructions for installation.

    3. Loading and unloading substances: Carefully add the desired chemicals or substances into the reactor vessel, taking caution to prevent spills or contact with skin. Use designated tools and equipment for safe handling.

    4. Adjusting temperature and pressure: Set the desired temperature and pressure parameters on the control panel, allowing the reactor to reach the desired conditions gradually. Monitor the reactions closely throughout the process.

    5. Cleaning and maintenance: After completing the reactions, follow appropriate cleaning and maintenance procedures to ensure the reactor's longevity and prevent cross-contamination.

    Safety guidelines and precautions

    When working with explosion-proof glass reactors, it is essential to adhere to strict safety guidelines to minimize risks and protect both personnel and the laboratory environment. Consider the following precautions:

    - Avoiding excessive pressure buildup: Prevent over-pressurization by carefully monitoring pressure levels, using relief valves, and ensuring adequate venting systems.

    - Proper use of heating and cooling systems: Follow recommended temperature ranges, avoid sudden temperature changes, and ensure proper insulation and circulation of heating or cooling fluids.

    - Handling hazardous chemicals and substances: Take necessary precautions when working with toxic, corrosive, or reactive substances, such as wearing appropriate PPE and utilizing proper containment and ventilation systems.

    - Preventing glass breakage and damage: Handle glass reactors with care, avoid sudden impacts or mechanical stress, and inspect the glassware regularly for any signs of cracks, chips, or weaknesses.

    Maintenance and troubleshooting tips for explosion-proof glass reactors

    To ensure optimal performance and extend the lifespan of the reactor, regular maintenance and troubleshooting are essential. Consider the following tips:

    -Regular cleaning and inspection: Clean the reactor vessel, glass components, and accessories after each use using appropriate cleaning agents. Inspect for any signs of wear, damage, or corrosion.

    -Replacing damaged or worn-out components: Promptly replace any damaged or malfunctioning parts, such as seals, gaskets, or agitators, to prevent leaks and maintain the reactor's integrity.

    -Common issues and solutions: Familiarize yourself with common issues like leaks, heating or cooling system failures, or irregular mixing, and troubleshoot accordingly. If needed, please contact us for professional assistance.

    Cost considerations and budgeting for an explosion-proof glass reactor

    When considering the purchase of an explosion-proof glass reactor, it is vital to factor in the costs involved to budget effectively. Here are some cost considerations:

    - Initial investment and pricing factors: The price of an explosion-proof glass reactor varies based on its size, capacity, features, and brand. Consider the specific requirements of your research or production needs and compare prices from different suppliers to make an informed decision.

    - Operating costs and maintenance expenses: Apart from the initial investment, it's crucial to consider the ongoing costs associated with operating the reactor. This includes electricity consumption, maintenance supplies, replacement parts, and periodic servicing or calibration.
    By estimating and budgeting for both the initial investment and the recurring expenses, you can plan accordingly and ensure the smooth operation of your experiments or production processes.

    Top manufacturers and suppliers of explosion-proof glass reactors

    When looking for a reputable supplier of explosion-proof glass reactors, it is essential to choose a manufacturer known for their quality, reliability, and customer support. Established in 2006, Nantong Sanjing Chemglass Co., Ltd. is a manufacturer and trader specialized in research, development and production of chemical glass instrument. Main products include glass reactor, wiped film evaporator, rotary evaporator, short-path molecular distillation device and chemical glass tube.It is a trustworthy company and the best choice for purchasing.

    Real-life case studies and success stories using explosion-proof glass reactors

    Real-life applications of explosion-proof glass reactors have yielded impressive results in various industries. Here are a few case studies highlighting their successful usage:

    1. Case Study: Catalyst optimization for chemical synthesis: Research conducted at a pharmaceutical laboratory involved the synthesis of complex organic compounds with explosive potential. By utilizing an explosion-proof glass reactor, researchers could carefully control reaction conditions while ensuring the safety of the personnel and the lab environment. This optimized catalyst development resulted in increased yields and improved reaction efficiency.

    2. Case Study: Large-scale production of nanoparticles: In a materials science research facility, explosion-proof glass reactors were utilized for the mass production of specialized nanoparticles with distinct properties. The reactors enabled precise control of temperature, pressure, and reaction parameters, leading to the creation of highly uniform and functional nanomaterials. The scalability of the reactors allowed for the production of larger quantities required for industry applications.

    3. Case Study: Fermentation optimization for bioengineering: A biotechnology company aimed to enhance the fermentation process for a microbial strain used in the production of a valuable compound. By employing explosion-proof glass reactors with efficient agitation and temperature control, the researchers achieved higher cell densities and increased productivity. The transparency of the reactors allowed real-time monitoring of the fermentation process, enabling adjustments for optimal growth.

    Real-life case studies like these demonstrate the significant impact and successful outcomes that explosion-proof glass reactors can offer in diverse domains of research and production.

    Future trends and advancements in explosion-proof glass reactors

    As technology and laboratory practices continue to evolve, several trends and advancements are expected in the field of explosion-proof glass reactors:

    - Potential improvements and innovations: Manufacturers are investing in research and development to enhance the safety features, control systems, and scalability of explosion-proof glass reactors. This includes improvements in sealing technologies, automated control interfaces, and better integration with auxiliary equipment.

    - Integration with automation and data management systems: The integration of explosion-proof glass reactors with automated systems and data management software aims to streamline experimental processes. This enables researchers to monitor and control reactions remotely, collect real-time data, and analyze results more efficiently.

    Such advancements hold the promise of increased accuracy, ease of use, and productivity in laboratory operations and contribute to the overall advancement of scientific research and industrial applications.

    Explosion-proof glass reactors play a vital role in ensuring safety and enabling precise control in laboratory reactions and processes. Their ability to handle reactive and potentially hazardous substances while minimizing risks makes them indispensable tools. By understanding their applications, advantages, operation, and maintenance, researchers and scientists can harness the power of explosion-proof glass reactors to advance their work while prioritizing safety.


    1. What are the key safety features of explosion-proof glass reactors?
    - Explosion-proof construction, pressure relief systems, secure sealing mechanisms, and safety interlocks are some of the key safety features of explosion-proof glass reactors.

    2. Can explosion-proof glass reactors handle high-pressure reactions?
    - Yes, explosion-proof glass reactors are designed to handle high-pressure reactions safely. They incorporate safety measures such as relief valves and robust construction to mitigate risks.

    3. How long do explosion-proof glass reactors typically last?
    - The lifespan of an explosion-proof glass reactor depends on several factors, including maintenance, usage conditions, and quality of materials. With proper care, they can last several years.

    4. Are there any limitations to the substances that can be used in these reactors?
    - While explosion-proof glass reactors offer compatibility with a wide range of substances, it is essential to consider the specific chemical compatibility and reaction conditions for optimal performance and safety.

    5. Can explosion-proof glass reactors be used for large-scale industrial production?
    - Explosion-proof glass reactors are available in various sizes, including larger capacities suitable for industrial production. However, the scalability should be considered during the selection process, and it is recommended to consult with manufacturers or suppliers for specific requirements.